is my cooling tower clean?

If you are involved in the legionella risk control programme for your organisation, especially if you are the duty holder or responsible person, you need to know that you comply with HSE guidance and Health & Safety Legislation.

If you operate a cooling tower or evaporative condenser, this is particularly important due to the high-risk nature of these systems. You need to be aware of the guidance document from the HSE:

The Legionnaires’ disease Technical guidance

Part 1: The control of legionella bacteria in evaporative cooling systems

You can download a copy here

https://www.hse.gov.uk/pubns/books/hsg274.htm

It is a legal duty to control the risk of exposure to legionella bacteria. As legionella are more likely to grow in a cooling system fouled with deposits, maintaining system cleanliness and the water in it is an essential part of the control regime.

Legionella are more likely to proliferate in water systems that are fouled with deposits and biofilm; these can protect the organisms from water treatments and provide nutrients for them to multiply. Maintenance of system cleanliness is therefore crucial.

HOW OFTEN SHOULD I INSPECT MY SYSTEM?

It is necessary to inspect parts of the cooling tower system regularly to determine the cleanliness, the need for cleaning and the type of cleaning process required.

Task

Frequency

Check system is operating as described in the operations manual

Daily

Visual check of the cleanliness of the water in the system

Daily

Physical condition of the system

Weekly

Undertake dip slide analysis or equivalent testing

Weekly

Ensure effectiveness of water treatment regime

Refer to Table 1.9

Central control function, conductivity sensor calibration, blow-down function

1–3 monthly, according to risk

If accessible, uniformity of water distribution, condition of sprays, troughs, drift eliminators, pack, base tank and fans

1–3 monthly, according to risk

Cleaning and disinfection procedures

As determined by risk assessment

HOW OFTEN DO I NEED TO CLEAN MY COOLING TOWER?

The following timescales, though not prescriptive, can be considered typical for different situations:

  • at least every three months for a cooling system in a dirty environment
  • at least twice a year for an air conditioning comfort cooling system
  • at least every 12 months for a ‘clean’ industrial application (and any others)

 

HOW CLEAN IS ‘CLEAN’?

There is a lot of helpful information in the guidance document such as: